Basic Info
Product Description
| Product name | Valve Body Custom Sand casting Valve Body in Stainless Steel Casting |
| Application | Valve Parts/ Pump Parts / Machinery Parts / Car Lift Part / Construction Tools / Oil and gas /Agriculture Machinery/ Firefighting Equipment / Metallurgical Equipment/Ship Equipment |
| Process | Casting, Machining, Surface treatment |
| Casting technology | sodium silicate sand casting / Alkaline phenolic resin sand casting /precoated sand casting |
| Casting Size | 15 mm-1000mm /1/2inch-48inch / 150lb-2500lb /according to customer's requirement |
| Casting Weight | 0.01kg-1000kg |
| Casting Tolerance | CT9-CT11 |
| Machining tolerance | 0.005mm-0.01mm-0.1mm |
| Machining | cnc machining/Lathing/Milling/Turning/Boring/Drilling/Grinding |
| Surface quality | Ra 0.8-Ra3.2 / according to customer requirement |
| Surface treatment | Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / bluing / blacking / etc |
| Quality control | 100% inspection before shipment |
| Design / File formats | Auto CAD(IGS,DXF,DWG,STP,STL,X-T) / SolidWorks /Huazhu CAE?InteCAST / PDF / etc |
| Certification | ISO9001:2008 |
| Package | Bubble plastic bag / polybag / pallet / wooden case / paper box / etc |
| Sample | Available |
| OEM service | Available |
| Main customers | Stertil (Holland), LKL(Holland), GE(USA), CAT(USA), RHI(USA), WKM(Japan), UGL(Australia), ABS(Australia), KTH(Australia), Supplylink(Australia),FLOWSERVE(USA),Ruhrpumpen |
PRODUCT DESCRIPTION:
MAIN MATERIAL WE PRODUCE:
| ASTM A216 | WCB, WCC… |
| ASTM A352 | LCA, LCB, LCC, LC1, LC2, LC3, CA6NM… |
| ASTM A217 | WC1, WC5, WC6, WC9, C5, C12, C12A, CA15… |
| ASTM A351 | CF3, CF8, CF3M, CF8M, CF8C, CF10,CK20, CF10MC, CN7M |
| CN3MN,CG6MN, CG8M, CK3MCuN, CG3M… | |
| ASTM A487 | 4A, 4B, 4C… |
| ASTM A494 | M35-1, M35-2, N12MV, CW12MW, CW6MC… |
| ASTM A747 | CB7Cu-1, Cu7Cu-2… |
| ASTM A890 | CD4MCu, CD3MCuN… |
| ASTM A995 | CD4MCuN, CE8MN, CD6MN, CD3MN, CE3MN, CD3MWCuN… |
| NICKEL | NICKEL 200, NICKEL 201… |
| NICKEL-COPPER | MONEL 400, MONEL 405, MONEL 500… |
| NICKEL-CHROME ALLOY | INCONEL 600, INCONEL 601, INCONEL 625, INCONEL 718… |
| EN 10213 | 1.0619, 1.4308, 1.4408, 1.4309, 1.4409, 1.7357, 1.7379… |
QUALITY ASSURANCCE
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Strict contract auditing invloved all departments to assure the feasibility of each order.Process design and validation before bulk production.Strictly control on all raw and auxiliary materials, All raw materials reach the world advanced level.On-site inspection to all processes, inspection record keep traceable for 3 years. All inspectors are skilled with international certificates.Qualified WPS and professional welders guarantee welding quality.100% inspection of finished sprouts before shipment.Advanced and complete testing and inspection equipment: NDT, metal Microscope, impact tester, hardness tester…Regular training for inspection staff
TECHNOLOGY ADVANTAGES
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We are a innovation-driven company, we have five patents and another 13 patents will be expected to get in short months. we are willing to develop all new material only if it's required in application.Advantage technology in composition control, especially super low carton steel, stainless steel and duplex stainless steel. We cast very good surface of thin-wall castings, which is normally not easy to control for sand castings, but we made suitable technology and are able to guarantee smooth no-defect surface.Crack is fatal flaw for pressure resistant container. We can make sure no crack inside and outside of the pump and valve castings, and a good pressure-resistant performance.All our technology innovation only for one aim— the best quality, even that means a higher cost and lower production rate.
OUR SERVICE
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We provide free technical service about casting parts and application issues.Free on-site touring and introduction of our factory We provide process design and validation for freeWe can guarantee on-time delivery of samples and goodsClose follow-up of all orders by special person and keep customers informed timelyAll after-sale request will be responded in 24 hours
FAQ
1. Are you a manufacturer, trading company or a third party?
We are a manufacturer, founded in 1993.
2. What kinds of material you can produce?
The dominant material we cast is stainless steel, duplex stainless steel, carbon steel etc.
3. Can you provide machined finished parts?
Yes, we have our own machining center, we have machines for different machining process and CNC machining center.
4. What is your main casting process?
Our casting technologies include alkali phoenix resin sand casing, investment casting and bonded sand casting.
5. Can you produce OEM parts according to our casting drawing and machining drawing?
Yes, we can produce OEM parts according to our casting drawing and machining drawing.
6. Which inspection reports you can provide?
We Provide dimensional inspection report, chemical composition inspection report, physical property inspection report, heat treatment report, NDT flaw detection report, according to customer demand.
7. What is the delivery time of pattern, casting parts and machining finished parts?
In general, pattern making time is 20-40 days base on the design of the parts, sample making time is 20-30 days, machining finished parts lead time is 40-60 days. The lead time will vary base one different design and weight of the parts, please contact us for details.
8. How is your goods quality?
We cooperated with many world class companied for many years, for examples, Stertil B.V., LKL, FLOWSERVE, Ruhrpump, Hitachi, Swater, GE, CAT, WKM etc. our products received good response from our customers.
9. What kinds of physical and chemical testing you can provide?
The physical and chemical testing we provide include:
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chemical composition testingphysical property testing:hardness test,Tensile performance testing, room temperature impact testing, low temperature impact testNDT: PT, MT, UT &RTMetallographic testing
10. Can you guarantee the traceability of your products?
Regular products: On-site inspection record and FG Test report will be kept more than 3 years
Important products:On-site inspection record and FG Test report will be kept more than 5 years , applying processing card system, and make sure one card for each piece, thus to keep each piece of products are traceable.
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