Steel structure (steel construction) is a kind of structure composed of steel materials, and it is one of the most popular building structures at present. The steel structure is mainly composed of steel bean, steel column, steel truss and other components made of section steel and steel plate. The components or parts are usually connected by welding, bolts, or rivets. The steel structure is widely used in large plants, long-span bridges, multi-story buildings and other fields for its light deadweight and easy construction.
Features of steel structure
Selection rules of steel structure
Application of steel structure
Connections of steel structure
Features of steel structure
1, Low self-weight and high strength to weight
3, Suitable for mass production
4, Quick installation
5, High ductility
6, No formwork required
7, Easy to transport
8, Easy to recycle
9, Allows off-site fabrication and on-site construction
1, Susceptible to corrosion and requires frequent treatment with special paints
2, High upfront cost
3, Requires highly skilled labor
4, Higher maintenance cost
5, Low fire resistance
6, Susceptible to fatigue when exposed to constantly changing loads
7, Susceptible to brittle fracture when its ductility is lost
Selection rules of steel structure
The material selecting principle of steel structure is ensuring the carrying capacity of its bearing structure and preventing brittle failure under certain conditions. The material selection of steel structure is decided according to the importance of the structure, load characteristics, structure types, stress states, connection methods, the thickness of steel, and the working environment.
“Steel Structure Design Code (GBJ)” GB50017-2003 suggests four types of steel which are appropriate in steel structure. Those four types of steel are the first choice under permit conditions but not limited, you can also choose other steels as long as they meet the specs.
Commonly used designations of steel:
Ø Carbon structural steel: Q195, Q215, Q235(A36/S235), Q255, Q275, etc.
Ø Low-alloy high-strength structural steel
Ø Quality carbon structural steel and structural alloy steel
Ø Special steels
The application of steel structure
Using steel structure is selected not only according to its characteristics but also considered comprehensively according to the specific situation.
In addition to the characteristics of the industry, the application of steel structure must also be considered in combination with specific conditions. The applications of steel structure are as follows:
1, Workshop structure
Workshops with large lifting capacity crane or with heavy work most use steel structure. For example, the open-hearth workshop, blooming workshop and mixer workshop of metallurgical plant and the steel casting workshop, hydraulic press workshop and forging workshop of heavy machinery plant and the berth workshop of the shipyard, the assembly workshop of the aircraft manufacturer, etc. The main load-bearing skeletons of these workshops are usually all or part of steel structures. Recently, more and more general industrial workshops use grid structure with the wide application of steel structures.
2 Long-span structure
It is used in the hall, gymnasium, exhibition hall, theatre, hangar, garage, bridges, etc. The main structural systems adopted are frame structure, arch structure, grid structure, suspension structure and prestressing steel structure.
3 Tower mast structure
Used for tower mast structure such as TV tower, microwave tower, high voltage transmission line tower, chemical exhaust tower, atmospheric monitoring tower, oil drilling tower, rocket launching tower and radio mast, etc.
4 High rise building
The framework of multi-story and high-rise buildings can adopt steel structure. As with multi-story and high-rise or super high-rise buildings in industrial buildings such as hotels, restaurants and so on, the frames should adopt frame structure systems, frame support systems, and frame shear wall systems.
5 Structures subjected to vibration loads or earthquakes
Just like workshops with large forging hammers, the skeleton structure bears extremely strong indirect vibrations although it doesn’t need bearing too much load. Steel structure should also be adopted for structures with high seismic resistance requirements
6, Shell structure
Containers made of steel plates are widely used in metallurgical, petroleum, and chemical enterprises, such as large liquid storage, gas storage, blast furnace, hot blast stove, etc.
7 other structures
Such as trestle, pipe support, derrick, offshore production platform, etc.
8 Removable structure
It is used for assembly movable houses, temporary exhibition halls, etc.
Connection Methods of steel structures
The connection methods of steel structure include welding connection, bolt connection and rivet joint.
1 Welding connection
Welding connection is a process by which the parts that are to be connected are heated and fused, with supplementary molten metal at the joint. Welding connection is the most connection method in modern steel structures.
Ø It can directly connect any type of components, simple in structure.
Ø Cost-saving, without weakening the cross-section
Ø Operating convenient can be automated
Ø Reliably sealing and high stiffness
Ø The metallographic structure of the steel changes in the heat-affected zone around the weld joint, which causes embrittlement of the material.
Ø During the welding process, the structure will generate welding residual stress and residual deformation under the influence of the uneven distribution of heating and cooling, which affect its bearing capacity, rigidity and properties.
2 Bolted connection
The bolted connection is a connection method joining the components together by bolts. The bolted connection includes ordinary bolted connections and high-strength bolted connections
Ø The construction technology is simple
Ø Convenient to install
Ø Especially suit field installation
Ø Easy to take apart and reassemble elsewhere, so it’s suitable for temporary structures
Ø During the assembling process, adjusting holes will increase the manufacturing workload;
Ø High accuracy required
Ø The bolt holes weaken the cross-section of structures
Ø Cost more steel (increasing cost)
3 Riveting connection
The riveting connection includes hot riveting and cold riveting. Hot riveting is the components riveting by riveting gun or squeeze riveter after installing red-hot rivets into the nail holes of the structures. Cold riveting is that the components riveting at normal temperature and high pressure. Hot rivet is commonly used in building structures.
Due to its complex process, high cost and high labor intensity, rivet connection is rarely used in nowadays. And rivet connection has gradually been replaced by welding connections and bolted connections. Sometimes it’s still used in structures bearing dynamic loading for rivet connection has characteristics of good plasticity, good toughness, reliable force transfer and easy to check.
The steel structure has already been widely used. Steel structures are most popular especially in many industrialized countries like the USA, Japan, UK and Australia. Generally, steel structures can be prefabricated, which can simplify the process of the buildings. Openex is a professional company in large steel fabrication and steel machining. We have rich experience in prefabricating steel structures, which help us obtain consistent high praise from customers.
If you have anything to share with us or want to know more about prefabricated steel structure, don’t hesitate to contact us at [email protected]